M.Bilal Textiles having own in house production facilities that includes our Weaving, Processing, Coating and Cut & Sew operations under one roof. We have verities of fabrics range which are suitable for multiple application & uses. These fabrics are available in different weaves, texture and finishes.
We provide the technical textiles for Indoor & outdoor applications like: Tent, Tarpaulin, Awning, Sun-shades, Upholstery, Art and Military purpose.
During the entire process from initiation of product development process to final production. Our fabric pass through various inline quality checks to ensure the right production and execution on the production line. Our in-house own testing lab is capable to handle these requirements at various stage of production cycle.
The final product is tested against various quality and performance parameters as buyer technical requirements for that specific product.
DORNIER
We have 120 DORNIER air-jet terry weaving machines, types Easy- Terry and Servo Terry. 48 looms have been in production since 2005 and the remaining 72 were commissioned in September 2007. “We chose DORNIER air- jet weaving machines because of their reliability with regard to quality and flexibility and we are very satisfied with the performance.
All the machines can run with up to 6 filling colours and are fitted with dobby machines with up to 20 shafts. DORNIER machines are the high speed and the modern Software.
DYEING
After a detailed survey, we selected some machines for short and other for long runs. Our dyeing machines from Germany combined with Anglada tumbler dryer from Spain cater to customers with smaller quantity. While continuous dye ranges from Morrison along with Loop dryer from USA satisfy the bigger quantity orders for large retailers and institutional customers.
Finishing machines, attached with Mahlo weft straighter, eliminate any distortion in the towel before it goes on to the final dryer. We process both Vat and Reactive dyes as per customer’s demand and our capacity is 75 tons per day.
At various stages, quality control measures are deployed and audits are conducted to ensure adherence to pre-defined standards. Each lot of fabric is checked and after verification it is sent to the Fabrication
FABRICATION
We are the first one in Pakistan to select Barudan automatic hemming machines and take pride in their performance. These machines are focused on producing good quality product efficiently and consistently.
Juki manual hemming machines and Pegasus over edge machines are also installed.
Our fabrication hall is temperature controlled and it is equipped with Luwa air handling unit from Switzerland. Most important aspects in fabrication is pleasant environment and we have taken all possible measures to achieve it. Product flow has been designed to minimize material handling. Stitching, sorting, quality control, folding and packing is all done in one line. Each line has a manager assigned to it who is responsible for his unit’s efficiency, quality and production.
